Rooftops aren’t the only place to harvest a few kilowatts of solar power for smaller energy applications. Homes with yards or in off-grid locations can use the soil underfoot or south-facing walls to mount some solar panels. Solar mounting manufacturers offer a number of alternatives for homeowners looking for a different kind of installation.
Pole mounts
Pole-mounted photovoltaics are commonly found in roadside and smaller off-grid applications, powering devices like traffic lights and water pumps. But those are side-of-pole mounts and produce significantly less energy than a typical array. However, top-of-pole mounts (TPM) can hold many more modules and work well for off-grid solar projects.
With one pole as a foundation, TPM systems adapt well to undulating topographies. When installed in succession in these conditions, the poles can remain level with one another.
“One of the biggest advantages is just being able to put it wherever it needs to be placed,” said Steve Schumacher, national sales manager, Preformed Line Products (PLP). “It’s just a whole lot easier than trying to get a racking system to work on a hillside.”
PLP carries TPM systems in horizontal and vertical module orientations and a multi-pole model with multiple footings. These TPM systems can hold up to 15 modules and max out at about 5 kW for each table with high-production panels.
Additionally, single-post TPMs are adjustable, both in orientation and angle. On PLP’s models, panels can be moved from 15° to 65° in 10° increments. This is possible through a mounting sleeve that is fastened to the top of the pole with an adjustable support bar. Schumacher said people often reorient their TPM systems in the fall and spring, compensating for the sun’s changing path throughout the year.
“You could physically go out there and spin it on the pole,” he said. “They’re trying to get every last ounce of power out of their solar panels.”
Wiring TPMs can be done by drilling a hole at the top of the pole, running the cabling to the bottom and running it out another hole on the pole’s side. PLP uses concrete foundations that vary in length and diameter depending on soil type. They’re tested to withstand snow loads of about 90 psf and wind loads of 150 mph.
“There are limitations, but they’re pretty extreme,” Schumacher said.
Carports, canopies and ground-mounts
Rooftop solar is the predominant choice for residential solar, but Mike Zuritis, president of Solar Foundations USA, said he’s finding more people are choosing ground-mounted projects when considering what is required to mount an array overhead. Penetrations are typically needed for rooftop arrays, so any roof maintenance means the modules will have to be considered.
“When you put it on a ground-mount structure, you can orient the array to optimize the PV production, and the maintenance capabilities are obviously simplified when it’s on the ground itself,” he said. “You potentially have a lot more versatility in terms of what you can additionally use that structure for.”
Solar Foundations USA focuses on producing ground-mount structures for residential and small commercial clients.
Solar Foundations’ structures use ground screws rather than I-beams. On larger projects, some developers will use driven piles requiring pullout tests to determine the foundation’s capacity in a jobsite’s soil, but Solar Foundations has found ground screws work in precarious soil conditions and don’t often require pullout tests, skipping that step altogether and saving money.
The company’s fixed-tilt ground-mounts, canopies, carports and pavilions are custom-designed on a per-project basis with leading-edge heights up to 9 ft and use a rectangular steel substructure across all systems. Like TPMs, system orientation isn’t bound to what direction the roof is facing. Solar Foundations has manufactured fixed-tilt systems with leading-edge height up to 5 ft for use on farms and around livestock. Expansion is a simpler prospect on fixed-tilt systems where roof space doesn’t come into play. As long as there’s more yard, there can be more modules.
Flower power
Staying on trend with non-traditional solar structures, Smartflower takes a different approach to create renewable energy. Where customers may ask installers to conceal modules as much as possible on rooftops or in yards, Smartflower’s eponymous product is meant to draw attention to itself.
In its fifth iteration, the 2.5-kW PV “sculpture” is also a solar tracker with petal-shaped modules attached to a column. At sunrise, the Smartflower’s modules unfurl, track throughout the day and close at sunset. Mark Conroy, president of Smartflower Solar, said the system is meant to mimic the heliotropic qualities of a sunflower.
“Just as people buy Teslas or Ferraris to basically show off a novel, artful form, that’s the same idea as Smartflower,” he said.
It’s eligible for the same tax credits and rebates as traditional ground-mounted and rooftop solar. All of its components are packaged together and the main structure comes preassembled. Conroy said trained contractors can install the Smartflower in about a day. The foundation and trench for utility interconnect can be dug with a skid steer loader and the Smartflower itself can be placed with a forklift or crane.
The system can use cast-in-place and precast foundations for footing, as well as helical piles or a steel base. When the Smartflower has a steel base, it can be moved around more easily for transient off-grid applications.
Wall-mounted awnings
If the roof or yard aren’t an option, installers can look to the south-facing walls of buildings to mount a solar array. Racking is available to attach modules vertically and tilted off a wall surface to create an awning.
Some installers have adapted existing mounting hardware to mount modules to walls, but solar structure manufacturer Opsun carries Sunrail WM, a wall mounting system that works on all popular wall types. Modules can be placed flat to the wall or at any desired angle, and in landscape or portrait orientations.
Like the Smartflower, vertical or wall-mounted solar modules can be an aesthetic choice, taking a cut in production for visibility’s sake. However, installing them at an angle will produce more energy than if they’re flat to the wall.
When a client is considering a smaller solar array, the rooftop doesn’t need to be the default. With a big enough yard or unobstructed walls, there’s potential for solar in almost any environment.
Jorge Cassinelli says
Carport installation is most appealing to me. I have large shading trees around my house and no garage.
Solarman says
Solar PV kits and solar PV mounting options are becoming more available with standard concepts designed in that allow much more of a collaboration system, rather than a mix of components ‘trying’ to work together. One can have an older solar PV system that was specifically grid tied and now one can set up a smart ESS that can take the excess grid tied solar PV and save it in a battery for after hours use. One can install a large solar PV array and use a smart ESS to determine how to best use the solar PV generation as servicing loads in the home and storing solar PV overgeneration for after sunset loads to extend the useful solar PV generation day.
As the electric utilities try and stop or at least slow solar PV adoption by the residential ratepayers, the cost of solar PV + energy storage is coming down. As utilities wrestle with their poor generation decisions of the past, the market is allowing the residential rate payer to buy into their own system and cut out the middle man, the excuses, poor and expensive business model allowing electricity rate increases for “lost revenues” and “stranded assets”. Little ‘Johnny Kilowatt’ is going to have to (work) to sell their electricity from now on.
Mike says
When we first decided to add solar PV to our home in 2012, the S x SW facing portion of our roof was already about 80% covered by a solar thermal pool heater. We were badly in need of some shade over our patio, though. It took some time to find the right contractor (most installers just want to mount panels on your roof), but we finally found one that could provide a turnkey project (engineering, permitting and installation) to build a wood structure ground mount system that not only looks nice but has 5 kW of PV capacity. Two birds with one stone. And, the entire project was eligible for the federal tax credit.
Steve says
What city are you in? Who was your contractor?
Patrick Legros says
Hi Mike,
Love the idea ! Where are you located.Can you please share with me the company’s infos,I need them asap as I am growing impatient with the people in my neck of the woods. (Connecticut)
Thank you
Jeff Sharpe says
Wish we had seen American-made STracker Solar’s models here!