Solar Power World

  • Home
  • Top Solar Contractors
  • Articles
    • Most Recent Posts
    • News
      • Latest News Items
      • Solar tariffs
    • Featured
      • Latest Feature Stories
      • Contractor’s Corner
      • Trends in Solar
      • The Solar Explorer
  • Policy
    • Monthly Snapshots
  • Markets
    • Residential
    • Commercial
    • Community Solar
    • Utility
  • Products
    • 2021 Top Products
    • Batteries and Storage
    • Inverters
      • Global Manufacturing Locations
    • Racking and Mounting
    • Software
    • Solar Panels
      • U.S. solar panel manufacturers
      • Global Manufacturing Locations
  • Subscribe
  • Resources
    • About SPW
    • Digital Issues
    • Event Coverage
    • Podcasts
    • Product Manufacturing Locations
      • Global Inverter Manufacturing Locations
      • Global Solar Panel Manufacturing Locations
      • U.S. solar panel manufacturers
    • Solar Classrooms
    • Suppliers
    • Videos
    • Webinars / Digital Events
    • Whitepapers
  • Leadership
    • Vote for the 2022 Leaders!
    • 2021 Winners
    • 2020 Winners
    • 2019 Winners
    • 2018 Winners

How to check a solar battery’s state of charge

By SPW | November 10, 2014

Share

By Fred Wehmeyer, Senior Vice President/Engineering U.S. Battery Manufacturing

Using a hydrometer is still the quickest and simplest way to  determine the state of charge of the flooded lead-acid batteries in your solar battery system.

One of the advantages of a flooded lead-acid battery is the ability to quickly determine the battery’s state of charge. In renewable energy applications, batteries usually receive a  daily charge—a current and voltage controlled charge that is fed to the battery.  As solar exposure changes or as solar panels and batteries age, conditions may develop that prevent the batteries from receiving a full charge. So it’s always important to check the state of charge and determine the health of each battery cell.

Fortunately, this is easy to do on flooded lead acid batteries. Most will have removable vent caps that allow you to use a hydrometer to measure the specific gravity of the electrolyte, which will tell you the state of charge in each of the battery’s cells.

Electrolyte specific gravity changes with the charge state of the battery. When a battery is fully charged,  all the available sulfates are contained in the sulfuric acid electrolyte and this raises the specific gravity of the electrolyte. As the battery discharges, the sulfates in the electrolyte move back into the plates and this lowers the specific gravity of the electrolyte.

USBattery_SOCHyrdometer_Image

Load testers and electronic battery checkers  provide valuable information, but using a hydrometer provides the most reliable state of charge information. Using a hydrometer to check the battery state of charge is simple if you follow these steps after making sure that the battery is fully charged:

1) Make sure you are in a properly ventilated area and that you are equipped with safety equipment such as gloves and eye protection.

2) Use a high quality battery hydrometer. Most are made from plastic and have a float with various specific gravity and/or state of charge readings shown on them.

3) Remove the battery vent caps according to the manufacturer’s recommendations.

4) Insert the hydrometer into one of the battery’s cells and draw in some electrolyte, then squirt it back into the cell. This mixes the electrolyte so you can get a good reading.

5) Draw in electrolyte a second time and allow a few seconds for the float to settle so that it can give a stable reading.

6) Write down the reading indicated on the hydrometer float. Readings should be corrected for temperature using the following correction factors:

  1. a) Add 0.004 for each 10⁰F above 80⁰F; add 0.005 for each 7⁰C above 27⁰C
  2. b) Subtract 0.004 for each 10⁰F below 80⁰F; subtract 0.005 for each 7⁰C below 27⁰C
  3. c) Some hydrometers automatically correct for temperature and do not require correction.

7) Repeat the procedure on each of the battery’s cells and write down the readings.

8) If any electrolyte has dripped or spilled onto the battery, carefully wipe with a paper towel.

9) Reinstall the vent caps onto the battery.

10) Check the manufacturer’s specifications on the particular battery you’re using to determine the fully charged specific gravity reading.

The manufacturer’s specifications for battery open circuit voltage (OCV) vs state of charge (SOC) are listed by battery voltage and also show specific gravity (SG) vs state of charge. This information, typically found on the battery manufacturer’s website, can reveal much about the battery. First, if both the OCV and SG are below the manufacturer’s specifications, the battery is discharged and should be recharged. If only one cell is low and the others are within factory specifications, the battery may have a bad cell. If all cells have low SG’s that increase very slowly with charging, then the entire battery may be sulfated and may require special charging procedures to fully recover. If all the specific gravity readings are increasing while on charge, the battery is not fully charged and charging should be continued. At full charge the specific gravity will eventually stop increasing. At that point, the battery is fully charged. If SG’s have stopped increasing but are still below the manufacturer’s specifications, the battery may have lost acid from the electrolyte through spillage or over-watering.  Consult the battery manufacturer for corrective actions.

If you follow these procedures for using a hydrometer, you’ll be able to save time in providing proper maintenance for your batteries, and continue to make sure they provide optimum performance.


To find additional resources on battery maintenance and ways to increase battery efficiency and service life, visit www.usbattery.com.

Comments

  1. ASTRID A ROOSLI says

    August 12, 2020 at 3:02 am

    Can this been done while the solar system is running ?

    Reply
  2. Isaac Babafemi says

    September 13, 2019 at 12:01 am

    Hello,
    You talked about flodded batteries, but What about measuring the state of charge of maintainance free lead-acid batteries?. What measuring tools can be used for that?
    Thanks

    Reply
  3. Mho says

    January 10, 2018 at 11:48 am

    Hi.
    I love your article. I am curious though, what is the most ideal method of testing a battery’s state of charge?
    I read that using the open circuit voltage is not ideal most times, so I would love to know an ideal method. Thanks.

    Reply

Tell Us What You Think! Cancel reply

Related Articles Read More >

National Grid Renewables buys 2 GW of First Solar modules for future projects
Paradise Energy Solutions covers entire rounded commercial roof with solar
RatedPower adds AC-coupled storage support to utility-scale solar design software
Chicago’s largest commercial solar array supports African American advocacy group

SPW Digital Editions

Solar Power World Digital EditionBrowse the current issue and archived issues of Solar Power World in an easy-to-use, high-quality format. Bookmark, share and interact with the leading solar construction magazine today.

Contractor's Corner Podcast

May 25, 2022
Solar Spotlight: A panel manufacturer enters the storage market
See More >

Solar Policy Snapshot

Solar policy differs across state lines and regions. Click to see our monthly roundup of recent legislation and research throughout the country.

Read More >

Solar Power World
  • Top Solar Contractors
  • Solar Articles
  • Windpower Engineering & Development
  • Battery Power Tips
  • Top Products
  • Leadership
  • About/Contact Us
  • Subscribe
  • Advertising
  • WTWH Media

Copyright © 2022 WTWH Media, LLC. All Rights Reserved. Site Map | Privacy Policy | RSS

Search Solar Power World

  • Home
  • Top Solar Contractors
  • Articles
    • Most Recent Posts
    • News
      • Latest News Items
      • Solar tariffs
    • Featured
      • Latest Feature Stories
      • Contractor’s Corner
      • Trends in Solar
      • The Solar Explorer
  • Policy
    • Monthly Snapshots
  • Markets
    • Residential
    • Commercial
    • Community Solar
    • Utility
  • Products
    • 2021 Top Products
    • Batteries and Storage
    • Inverters
      • Global Manufacturing Locations
    • Racking and Mounting
    • Software
    • Solar Panels
      • U.S. solar panel manufacturers
      • Global Manufacturing Locations
  • Subscribe
  • Resources
    • About SPW
    • Digital Issues
    • Event Coverage
    • Podcasts
    • Product Manufacturing Locations
      • Global Inverter Manufacturing Locations
      • Global Solar Panel Manufacturing Locations
      • U.S. solar panel manufacturers
    • Solar Classrooms
    • Suppliers
    • Videos
    • Webinars / Digital Events
    • Whitepapers
  • Leadership
    • Vote for the 2022 Leaders!
    • 2021 Winners
    • 2020 Winners
    • 2019 Winners
    • 2018 Winners